need brake caliper help - Dorkiphus.net
Navigation » Dorkiphus.net > Technical & Track Disussions > Porsche Technical Discussions » need brake caliper help

Porsche Technical Discussions Porsche related technical discussions and questions go here.

Reply
 
Thread Tools Display Modes
  #1  
Old 02-13-2004, 09:21 PM
type954's Avatar
type954 type954 is offline
 
Join Date: Mar 2003
Location: Vienna VA
Posts: 1,800
type954
Default need brake caliper help

need help (compressed air source) extracting pistons from calipers. calipers are removed from car, gaskets and such removed, pistons soaked with pb blaster. they are not loose enough to extract without higher pressure. car is 83 SC

TIA jim
Reply With Quote
  #2  
Old 02-13-2004, 11:43 PM
Lucky's Avatar
Lucky Lucky is offline
nothing here, move along
 
Join Date: Dec 2002
Location: Fairfax County, VA
Posts: 1,666
Lucky has three HoF threadsLucky has three HoF threadsLucky has three HoF threads
Default

Jim,

I'd be happy to help you out. I just finished rebuilding all four calipers on my car... all in nasty shape, two required over 100psi to get the pistons to move! So, I know the drill.

I'll be around most of the weekend. I'll PM you with my phone # & location.
__________________
-- John

Slowly shopping for a 991 or 981...
'20 RAM 1500 Laramie
'19 X3
'16 Camaro RS
'00 Boxster S
'86 Carrera Coupe
'85 Jaguar XJS v12
'88 Integra RS
'74 Toyota Celica GT
'69 Camaro
Reply With Quote
  #3  
Old 02-14-2004, 08:12 AM
type954's Avatar
type954 type954 is offline
 
Join Date: Mar 2003
Location: Vienna VA
Posts: 1,800
type954
Default

thanks!
Reply With Quote
  #4  
Old 02-14-2004, 02:46 PM
type954's Avatar
type954 type954 is offline
 
Join Date: Mar 2003
Location: Vienna VA
Posts: 1,800
type954
Default

many thanks to john for removing the pistons from my calipers! thanks john
Reply With Quote
  #5  
Old 02-15-2004, 07:39 PM
Lucky's Avatar
Lucky Lucky is offline
nothing here, move along
 
Join Date: Dec 2002
Location: Fairfax County, VA
Posts: 1,666
Lucky has three HoF threadsLucky has three HoF threadsLucky has three HoF threads
Default

My pleasure, Jim. Hope the rebuild went well.

Are you doing the other pair of calipers? You may as well, since they are likely to need attention within the next 6-12 months. Give me a call when you are ready and I'll pop the pistons out.
__________________
-- John

Slowly shopping for a 991 or 981...
'20 RAM 1500 Laramie
'19 X3
'16 Camaro RS
'00 Boxster S
'86 Carrera Coupe
'85 Jaguar XJS v12
'88 Integra RS
'74 Toyota Celica GT
'69 Camaro
Reply With Quote
  #6  
Old 02-17-2004, 09:36 AM
William Miller's Avatar
William Miller William Miller is offline
 
Join Date: Jul 2003
Location: Darnestown, Maryland
Posts: 3,284
William Miller
Default

Ok, how'd you do it? would it work if you just hooked them back up to the car and pushed on the pedal?
__________________
Thanks! WCM (Bill)
'81 911 SC Red Targa 3.6
'97 328is White Coupe (2nd Owners!)
'08 335i Blue Sedan
'05 Chevy Tahoe green
'98 Jeep Cherokee XJ "Blue"
'01 Toyota 4 Runner "Pearl"


Darnestown, Maryland
Reply With Quote
  #7  
Old 02-17-2004, 01:25 PM
Lucky's Avatar
Lucky Lucky is offline
nothing here, move along
 
Join Date: Dec 2002
Location: Fairfax County, VA
Posts: 1,666
Lucky has three HoF threadsLucky has three HoF threadsLucky has three HoF threads
Default

Hi Bill,

How's your heater blower working?

About the pistons... I just stuck a board down between the pistons and cranked up the compressor. Jim's still didn't move. We gave the pistons a little persuasion (rotation) with some vice-grips... reapplied the psi and out they came.

I like your idea of trying to do them on the car... next time I do my calipers (I hope that's several years from now!!) I'm gonna get the pistons 1/2 of the way out before removing the calipers from the car. A little wood between piston and rotor should prevent any damage.

I don't think you can get the pistons all the way out with the caliper still mounted due to the thickness of the rotors. Also, I wouldn't want to risk spraying brake fluid all over my wife's car!!

However, your idea is a great way to make the final piston removal step much easier.
__________________
-- John

Slowly shopping for a 991 or 981...
'20 RAM 1500 Laramie
'19 X3
'16 Camaro RS
'00 Boxster S
'86 Carrera Coupe
'85 Jaguar XJS v12
'88 Integra RS
'74 Toyota Celica GT
'69 Camaro
Reply With Quote
  #8  
Old 02-17-2004, 01:38 PM
William Miller's Avatar
William Miller William Miller is offline
 
Join Date: Jul 2003
Location: Darnestown, Maryland
Posts: 3,284
William Miller
Default

Lucky,
Our heater is going strong.
I still have the other one for backup!

You sort of have the idea, but what I ment was take the caliper off the rotor and the piston would probably be able to come all the way out. (I would stop short of that.

Maybe tie a rag or bag arround it to keep the brake fluid from making a mess.
Haven't done on in a long time but I think it should work.
__________________
Thanks! WCM (Bill)
'81 911 SC Red Targa 3.6
'97 328is White Coupe (2nd Owners!)
'08 335i Blue Sedan
'05 Chevy Tahoe green
'98 Jeep Cherokee XJ "Blue"
'01 Toyota 4 Runner "Pearl"


Darnestown, Maryland
Reply With Quote
  #9  
Old 02-17-2004, 02:00 PM
estrellajon's Avatar
estrellajon estrellajon is offline
 
Join Date: Jun 2003
Location: Leesburg, VA
Posts: 150
estrellajon
Default

Jim, keep us posted with your caliper rebuild. Pics would be nice as well.
__________________
Jon Estrella
Werk 1 Euro 930S
K27-7200, Kokeln IC @ 1 bar boost., B&B front mount oil cooler, B&B headers and exhaust.
Reply With Quote
  #10  
Old 02-17-2004, 02:15 PM
Lucky's Avatar
Lucky Lucky is offline
nothing here, move along
 
Join Date: Dec 2002
Location: Fairfax County, VA
Posts: 1,666
Lucky has three HoF threadsLucky has three HoF threadsLucky has three HoF threads
Default

Bill,

Sorry... I was thinking about doing more than one corner. Your approach would be fine if you are doing just one corner.

With calipers still mounted (but pads removed) you could put thin pieces of wood between piston and rotor (on all of the calipers) and push all of the pistons part way out at the same time. A nice time saver.

To my way of thinking if one caliper is bad then they all probably need attention and the incremental effort to rebuild 'em all is small compared to having to jack the car up a few weeks later. You gotta take all four wheels off to bleed, anyway, so why not do all the calipers at one time?
__________________
-- John

Slowly shopping for a 991 or 981...
'20 RAM 1500 Laramie
'19 X3
'16 Camaro RS
'00 Boxster S
'86 Carrera Coupe
'85 Jaguar XJS v12
'88 Integra RS
'74 Toyota Celica GT
'69 Camaro
Reply With Quote
Reply


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump

Similar Threads
Thread Thread Starter Forum Replies Last Post
brake flush and replacing caliper dust boot ptsheridan Porsche Technical Discussions 5 05-03-2005 07:11 PM
Brake caliper rebuild kimlangley7 Porsche Technical Discussions 3 05-03-2005 03:47 PM
CV Bolt / Brake Caliper Bolt Question Doug E Porsche Technical Discussions 8 02-23-2004 11:21 PM
Brake caliper dust shields... Lucky Porsche Technical Discussions 6 12-08-2003 10:21 PM