Borescope reveals tell-tale half moon paterns from exhaust valves... - Dorkiphus.net
Navigation » Dorkiphus.net > Technical & Track Disussions > Porsche Technical Discussions » Borescope reveals tell-tale half moon paterns from exhaust valves...

Porsche Technical Discussions Porsche related technical discussions and questions go here.

Reply
 
Thread Tools Display Modes
  #1  
Old 09-29-2007, 11:41 AM
Rennen's Avatar
Rennen Rennen is offline
 
Join Date: Apr 2005
Location: Clarksville, MD
Posts: 293
Rennen
Default Borescope reveals tell-tale half moon paterns from exhaust valves...

...on the face of virtually every piston. The is very discouraging to me since I had grown cautiously optimistic when I discovered that all valve clearances could be adjusted within spec. One other discouraging sign is what appears to be oil inside cylinder 6 which leads me to think maybe the valve guide was hosed on that cylinder as well. I'm seeking opinions on what to do next? Since I had the one valve adjuster retaining nut off and that adjuster backed way out, I'm inclined to put the thing back together, fill it up with oil, and fire it up to see how it's running. Another part of me is saying don't waste my time, start making plans to pull the motor and pull off the heads.

Thoughts?
__________________
Dave
Formerly "RedRS"
Clarksville, MD
'93 Midnight Blue RS America
'93 Guards Red RS America (bent & sold)
Reply With Quote
  #2  
Old 09-29-2007, 12:03 PM
cmartin's Avatar
cmartin cmartin is offline
 
Join Date: Sep 2003
Location: Pasadena, MD
Posts: 7,648
cmartin
Default

Drop the motor and rebuild

__________________
78 SC, the 'Red Car'
Reply With Quote
  #3  
Old 09-29-2007, 01:48 PM
roundel's Avatar
roundel roundel is offline
Wanted: safety chair.
 
Join Date: Sep 2007
Location: Phoenix, MD
Posts: 5,518
roundel
Default Summary

Do I have this right?

You missed a shift, meaning caused a mechanical over rev.
The car clacked and ran like poop.
Upon inspection, you have oil in a cylinder and evidence of valves striking the piston.

I think it is fair to assume your valves are bent, guides have been damaged, and maybe some debris has been released into the cylinders. I think starting it will just result in further damage but certainly will not result in a healthy engine.

Drop and rebuild x2

__________________
Bob
04 GT3
86 Carrera
97 318ti

"Guys, I'm coming in, I have too much grip."
Reply With Quote
  #4  
Old 09-29-2007, 02:44 PM
slbates's Avatar
slbates slbates is offline
 
Join Date: Jul 2003
Location: Northern Virginia
Posts: 552
slbates
Default

Time for a rebuild. If you can see the kiss on the top of the piston, the valves are inevitably bent. How bad was the over-rev? Excercise caution if you only do a top end. The over-rev can also cause the rods to lose a bit of their shape resulting in insufficient bearing crush (not to mention stretched bolts). A friend bought a car with a fresh $7k documented top end rebuild (seller disclosed was the result of a missed shift) and 2k miles later he lost a rod. tear down found 2 spun bearings in addition the the thrown rod! Diagnosis was loss of bearing crush from the original over-rev.
__________________
Steve
996 GT3
996 C2 (gone)
911SC (gone)
Reply With Quote
  #5  
Old 09-29-2007, 03:02 PM
Rennen's Avatar
Rennen Rennen is offline
 
Join Date: Apr 2005
Location: Clarksville, MD
Posts: 293
Rennen
Default

Quote:
Originally Posted by slbates View Post
Time for a rebuild. If you can see the kiss on the top of the piston, the valves are inevitably bent. How bad was the over-rev? Excercise caution if you only do a top end. The over-rev can also cause the rods to lose a bit of their shape resulting in insufficient bearing crush (not to mention stretched bolts). A friend bought a car with a fresh $7k documented top end rebuild (seller disclosed was the result of a missed shift) and 2k miles later he lost a rod. tear down found 2 spun bearings in addition the the thrown rod! Diagnosis was loss of bearing crush from the original over-rev.
It is possible to diagnose these things while I've got it out and apart if I'm only planning a top-end rebuild or are you suggesting a full tear-down is the kind of caution I should take?
__________________
Dave
Formerly "RedRS"
Clarksville, MD
'93 Midnight Blue RS America
'93 Guards Red RS America (bent & sold)
Reply With Quote
  #6  
Old 09-29-2007, 04:28 PM
slbates's Avatar
slbates slbates is offline
 
Join Date: Jul 2003
Location: Northern Virginia
Posts: 552
slbates
Default

Dave,

Did it happen at the track? Do you have an in-car video showing the magnitude and duration of the over-rev? If so, show it to a professional wrench and get his opinion. If not, what it your opinion? Did it zing to 9k rpms? Did it sound bad? I have no real opinion or sage advice, but if you can see a shiny smile on every piston it must not have been slight. If you plan to keep the car, you may want to consider a full rebuild. Have the rods checked and if they are out of round on the bottom or top end, toss them. Do not have them resized/reconditioned. If the length and size/ovality check out, at least replace the rod bolts, have them magnafluxed and stress relieved. A quality forged rod will stretch (permanent set) and not break. However, it will be weakened and when overstressed again it can let go in spectacular fashion.
__________________
Steve
996 GT3
996 C2 (gone)
911SC (gone)
Reply With Quote
  #7  
Old 09-29-2007, 05:24 PM
Rennen's Avatar
Rennen Rennen is offline
 
Join Date: Apr 2005
Location: Clarksville, MD
Posts: 293
Rennen
Default

Quote:
Originally Posted by slbates View Post
Dave,

Did it happen at the track? Do you have an in-car video showing the magnitude and duration of the over-rev? If so, show it to a professional wrench and get his opinion. If not, what it your opinion? Did it zing to 9k rpms? Did it sound bad? I have no real opinion or sage advice, but if you can see a shiny smile on every piston it must not have been slight. If you plan to keep the car, you may want to consider a full rebuild. Have the rods checked and if they are out of round on the bottom or top end, toss them. Do not have them resized/reconditioned. If the length and size/ovality check out, at least replace the rod bolts, have them magnafluxed and stress relieved. A quality forged rod will stretch (permanent set) and not break. However, it will be weakened and when overstressed again it can let go in spectacular fashion.

I don't have it on video so I'm at a loss there. If I recall, it went to about 8500 RPM. Dang....full rebuild....this just keep getting worse and worse. I may need to get a professional to look at it to help me decide.
__________________
Dave
Formerly "RedRS"
Clarksville, MD
'93 Midnight Blue RS America
'93 Guards Red RS America (bent & sold)
Reply With Quote
  #8  
Old 09-29-2007, 02:26 PM
Jase007's Avatar
Jase007 Jase007 is offline
Moderator
 
Join Date: Mar 2003
Location: Falls Church, VA
Posts: 4,986
Jase007 has three HoF threadsJase007 has three HoF threadsJase007 has three HoF threads
Default

Compression and leak-down tests done?

Got numbers?
__________________
Jase


'58 -'76 P-cars
SSPI ~ JScott Racing
Reply With Quote
  #9  
Old 09-29-2007, 07:43 PM
Rick V Rick V is offline
My wheels are blingie
 
Join Date: Nov 2005
Location: Scottsville
Posts: 3,930
Rick V
Default

The only true way to see if you have damage to the lower end is to pull it apart, sorry but it is. By the time you figure a top end, the rest of the engine isn't that much more, as long as you don't need any of the hard parts. (rods crank ect) It would be better to excersize some caution here. If you only do a top end, you are chancing throwing all that money away should you develope a lower end problem.
Theres always Motor Meister. (I'm going to duck now)
__________________
never enough money...never enough time...nothing ever fits

82SC, Lanna
02 C240, Das-Uber-Lux-O-Cruiser
97 Boxter, She named it Willy
86 Dodge 4X4, Peggy, The Arctic Warrior
Go Army
Reply With Quote
  #10  
Old 09-29-2007, 07:47 PM
Rennen's Avatar
Rennen Rennen is offline
 
Join Date: Apr 2005
Location: Clarksville, MD
Posts: 293
Rennen
Default

Quote:
Originally Posted by Rick V View Post
The only true way to see if you have damage to the lower end is to pull it apart, sorry but it is. By the time you figure a top end, the rest of the engine isn't that much more, as long as you don't need any of the hard parts. (rods crank ect) It would be better to excersize some caution here. If you only do a top end, you are chancing throwing all that money away should you develope a lower end problem.
Theres always Motor Meister. (I'm going to duck now)
Makes sense. Then there is always the "while I'm in here" stuff I'll probably want to do as well. Now I just have to decide if this is something I want to take on doing myself....
__________________
Dave
Formerly "RedRS"
Clarksville, MD
'93 Midnight Blue RS America
'93 Guards Red RS America (bent & sold)
Reply With Quote
Reply


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump