front pan replacement....anyone local have pictures? - Dorkiphus.net
Navigation » Dorkiphus.net > Technical & Track Disussions > Porsche Technical Discussions » front pan replacement....anyone local have pictures?

Porsche Technical Discussions Porsche related technical discussions and questions go here.

Reply
 
Thread Tools Display Modes
  #1  
Old 12-14-2004, 09:16 PM
green912 green912 is offline
 
Join Date: Oct 2004
Posts: 22
green912
Default front pan replacement....anyone local have pictures?

hoping that someone has pics of their suspension jig they used when replacing their front pan- I want to do this myself, but any advice or pics from someone who has been there done that sure would help.

thanks
Kevin
Reply With Quote
  #2  
Old 12-14-2004, 09:53 PM
tghii tghii is offline
 
Join Date: Oct 2004
Location: Leesburg & North Georgia
Posts: 34
tghii
Default Front Pan replacement Jig

I'm in the same situation with a 73 so any information will go to good use for two guys.

Have you ordered your replacement steel? Chosen a vendor?

I'll gladly work as a tool monkey if you'll let me watch/help when you operate.

thomas
Reply With Quote
  #3  
Old 12-14-2004, 10:14 PM
markwemple's Avatar
markwemple markwemple is offline
 
Join Date: Apr 2004
Location: Severna Park
Posts: 6,817
markwemple
Default

I think that the DIY book has some handy pics. I believe that if you are only doing the front pan and are careful about removing it, it should be straight forward and not require a jig. Measurements and using the gas tank as a "jig" of sorts should help as well.
Reply With Quote
  #4  
Old 12-14-2004, 10:19 PM
cmartin's Avatar
cmartin cmartin is offline
 
Join Date: Sep 2003
Location: Pasadena, MD
Posts: 7,654
cmartin
Default

This might be of interest. http://www.hillmanimages.com/912/jesse.html

I found this when I was just about ready to buy a car needing a front pan. From the looks of it you can use the front a-arms as a jig, sort of.
__________________
78 SC, the 'Red Car'
Reply With Quote
  #5  
Old 12-14-2004, 10:40 PM
jpnovak jpnovak is offline
 
Join Date: Mar 2003
Location: Austin, TX
Posts: 280
jpnovak
Default

I have replaced 5 pans so far. Two for my cars and a few friends worth. YOu do not need a jig. AFter you drop the front suspension take a few measurements. You need the distance from the rear pickups to the front pickups. Measure both sides and average the numbers. If you cut carefully along the seams it should fall into place. When you see the parts it will all make sense. The placement is defined by the inner fender wells and lateral gas tank supports.

AFter you fit the new pan and clamp in place check your measurements. When you have them close take a cross measurement to make sure the pan is square. Then start tacking the welds. Check your measurements often. Once you have tacked all the way around, and its stil square, start welding it in place.

If you really want to make a jig the factory manuals have all the measurements. I think its page 870 or so.

I have used pans from several vendors. I found Restoration Design to be the best fit and highest quality. The reason is the number of spot welds that hold the front pickups in place and overall quality of the stampings.

Best of luck!
__________________
Jamie
71 911t SWT - stock and original
71 911 ST replica - HMM, Not so stock and definitely not original.
75 914 soon-to-be-WRX-Powered- GRM $2010 Challenge car.
Reply With Quote
Reply


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump

Similar Threads
Thread Thread Starter Forum Replies Last Post
Front Struts Replacement BillJ Porsche Technical Discussions 12 05-20-2005 09:41 AM
Front pan replacement revisited Steelspine Porsche Technical Discussions 5 05-04-2005 09:37 PM
Do I need any glue for front winshield seal replacement? 88carrera Porsche Technical Discussions 6 03-31-2005 05:25 PM
VIR report and pictures (long) rs911t Track Talk 12 04-11-2003 01:07 PM