996-C2 (1999) Brake Issues
As most of you know Carmine had some significant brake problems on Friday at DE that were mostly resolved on Saturday and didnt become apparent at all on Sunday.
The issue goes like this:
-Brakes have been flushed bled and tested - nice firm pedal no issues.
-20 min into the session the brake pedal isnt necessarily as hard as it was initially but no degradation in performance and the pedal travel has only increased by 1-2cm (think this is a brake cooling issue - will explain more later in the thread)
-all of a sudden (normally going into the brake zone at 10 for some reason) the pedal goes down almost to the floor. pumping will get me braking so i can stop the car but now the pedal is super long almost to the floor and unsafe and so i end the session. the brakes are unusable at this point
-check brakes in the pit - no bubbles when i bled and the fluid is the reservoir is correct level.
-when i head out for the next session - it all starts over again. this repeated 5 times on Friday.
-overnight i flush and bleed the fluid again
-saturday the major issue doesnt reoccur. strangely enough this is the exact same sequence of events and days that occurred at the August DE - including that on sat-sun there was no problem.
I have talked to many of you up and down the paddock searching for answers with nothing definitive. I am running PFC pads and slotted rotors and the rotors are one month old and the pads have 5 DE days on them. The prevailing theory is that there is an issue with the master cylinder - maybe an internal seal leaking and letting fluid blow past.
Today I was preparing to order a new master cylinder, seals , and booster - when something in the Pelican diagram struck me. There is a vacuum hose from the engine to the brake booster. It terminates on the driver side wheel well wall in the trunk and then there is a short hose from the surface mounted plate to the brake booster. One of the things I have noticed going into Turn 10 braking zone is that there does appear to but a subtle inflection in the brake pedal right when i get onto the pedal - feels almost as if the quick release of the throttle has "pulled" down the brake pedal a minor amount. It happens but more subtly into 3 but not into 5 or 1.
Could there be a vacuum issue at play here? your opinions are valued.
ps - sunday showed me that the small amount of fade that I am experiencing is due to overheating. Session 2 I was out in traffic the entire time and experienced the fade - while in Session 3 when I was driving in clean air the entire time I had zero fade - and I was driving quicker! going to have to address this over the winter with next ducting up front and a caliper rebuild
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Carmine 1999 996 Carrera - White
Pepe - 2011 Carrera S - Grey
Previously:
The Vaporizer 2009 Carrera Metallic Black
Totaled by the Police: 2009 Carrera Black
"Racing isn’t supposed to be stodgy. It’s supposed to be so goddamn wonderful batshit you can’t stand it, all noise and rumble and burning money and cavitating testicles."
Last edited by BikePump; 10-27-2014 at 04:13 PM.
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